Booxt GOES 300S manuals

Owner’s manuals and user’s guides for Motorcycles Booxt GOES 300S.
We providing 5 pdf manuals Booxt GOES 300S for download free by document types: Operations Instructions, Specifications, User Manual, Service Manual


Booxt GOES 300S Service Manual (188 pages)


Brand: Booxt | Category: Motorcycles | Size: 8.27 MB |

 

Table of contents

2007 GOES HI-PERF 300S

1

SERVICE MANUAL

1

CHAPTER 1

4

6MODEL INFORMATION

5

ENGINE DRIVE SYSTEM

6

CHASSIS

6

GENERAL VEHICLE INSPECTION

7

AND MAINTENANCE

7

GENERAL SPECIFICATIONS

8

Glossary Of Terms

10

CHAPTER 2

12

MAINTENANCE

12

PERIODIC MAINTENANCE CHART

14

Fuel System Safety

18

Idle Speed

19

Air Screw Adjustment

20

Fuel Filter

20

Keihin: 1.0 turns out

20

Air Screw

20

Carburetor Draining

21

Air Filter Service

22

Air Box Sediment Tube

22

TRANSMISSION AND FINAL DRIVE

25

Drive Chain Adjustment

26

Drive Chain Inspection

26

Sprocket Inspection

27

Battery Removal

27

CAUTION

27

Battery inspection

28

STEERING AND SUSPENSION

30

Wheel Alignment

31

LUBRICATION / GREASE POINTS

31

BRAKE SYSTEM

32

WHEELS AND TIRES

34

Front Rear

35

CHAPTER 3

36

CVT SYSTEM

36

CVT System Drying

38

38

CVT EXPLODED VIEW

39

CVT OVERHEATING/DIAGNOSIS

40

Clutch Cover Removal

41

DRIVEN CLUTCH SERVICE

44

CVT BELT INSPECTION

45

CVT Drive Belt Width

45

Service Limit:24mm

45

DRIVE CLUTCH SERVICE

47

CHAPTER 4

49

ENGINE

49

ENGINE EXPLODED VIEW

51

OIL FLOW DIAGRAM

53

PISTON IDENTIFICATION

54

ACCESSIBLE COMPONENTS

54

ENGINE REMOVAL

54

ENGINE INSTALLATION

55

INSPECTION

57

CAMSHAFT INSPECTION

59

Valve Spring Free Length

62

VALVE INSPECTION

62

OIL PUMP REMOVAL

74

CRANKCASE DISASSEMBLY

74

CRANKCASE SEPARATION AND CAM

74

CHAIN REMOVAL

74

SPROCKET INSPECTION

75

CRANKSHAFT REMOVAL

75

CRANKCASE REASSEMBLY

77

PISTON RING INSTALLATION

79

PISTON INSTALLATION

79

CYLINDER INSTALLATION

81

10 Nm (7.4 ft. lbs.)

84

CAMSHAFT TIMING - METHOD 1

85

CAMSHAFT TIMING - METHOD 2

86

FLYWHEEL INSTALLATION

87

STATOR HOUSING INSTALLATION

88

SPARK PLUG FOULING

88

CHAPTER 5

90

TRANSMISSION

90

TRANSMISSION

91

Transmission Assembly

91

CHAPTER 6

99

FUEL/CARBURATOR

99

GOES 300 S KEIHIN

101

CARBURETOR OPERATION

102

FUEL/ CARBURATOR

103

Carburetor Removal - General

109

FUEL LEVEL TEST

114

Fuel tank location

115

TROUBLESHOOTING

119

CHAPTER 7

120

BODY / SUSPENSION / STEERING

120

Front Cab Removal

121

Rear Cab Removal

123

10 Nm (90 in. lbs.)

124

SUSPENSION

126

FRONT A-ARM

128

SWING ARM

130

Removal

130

STEERING POST ASSEMBLY

134

HANDLEBAR BLOCK INSTALLATION

135

PROCEDURE

135

CHAPTER 8

137

FRONT BRAKE EXPLODED VIEW

142

FRONT BRAKE REPLACEMENT/

143

BLEEDING PROCEDURE

143

Shunt Removal

144

Recommend Brake Fluid

145

DOT 4 Brake Fluid

145

MASTER CYLINDER REMOVAL

146

CHAPTER 9

157

ELECTRICAL

157

GENERAL INFORMATION

159

Wires color letter list

159

TRANSMISSION SWITCH SERVICE

159

Left Hand Switch Assembly

161

Key Switch

162

HEADLIGHTS

162

Taillight

164

Speedometer and Indicator

166

CHARGING SYSTEM

173

Meter Setting: DC Volts

174

I = Current in Amps

175

P = Power in Watts

175

BATTERY

176

State of

177

* At 28℃

178

10 mm (0.40“)

184

STARTER SYSTEM TESTING

186


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